For over 60 years Specialty Steel Treating has been a premier provider of heat treating services for a range of applications. "Melonite™ and Melonite QPQ™ are thermochemical processes intended for the case hardening of iron based metals. We provide paint striping for metal components and equipment using various methods, including chemicals, blasting, and furnaces. an investment than a phosphate coating, this barrel service is more The bolt carrier and gas key are chromed, and the barrel sports their Melonite coating. Q. Nickel Plating - Currently Unavailable. We now offer MAD Black Plus. Go. Melonite processing changes the microstructure of the material surface providing greatly improved wear resistance, excellent corrosion resistance, improved surface fatigue resistance, and frictional properties and creates a black finish that helps reduce drag, increase lubricity, and improve strength and corrosion resistance for long-term durability. It is a thermochemical diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of a ferrous part. Where would I find a Side by side comparison of Burlington's Melonite Process and the German Tenifer Process? components capable of operating in extreme situations. Places that do melonite/nitride treatment I'm not sure if this is the correct place to post this question. you compare phosphate vs nitride, this inexpensive option is used in military The first step of the process is a preheat to raise the components surface temperature to about 700 - 800°F in air. we’re a premier barrel nitriding service provider. Typically, this process involves either a salt bath nitriding Metal components used in mining, oil and gas, marine and other applications are subjected to harsh conditions that can accelerate corrosion and surface wear. Melonite is a thermochemical treatment for improving surface properties of metal parts. Barrel Melonite is a corrosive preventative treatment and is less prone to rust than stainless steel. The product is then transferred to the MEL 1/TF1 tank containing the liquid Melonite salt to begin the Nitrocarburizing process. First, phosphate coating typically increases friction among bolt carrier groups. Opportunity. PVD coating service also. Stainless steel will show wear as a shiny area while Melonite will appear lighter in color. While some features and specifications may vary slightly, can improve the corrosion resistance and durability of your barrel today and many advantages. A nitrided barrel is a popular option for AR-15 rifles. you can expect another barrel nitriding service to offer similar benefits and [charlie sheen] I'm not bi-polar, I'm bi-winning! Coating can be duplexed with sublayers or topcoats to enhance specific properties customers may desire. Request a quote to discover how you can improve the corrosion resistance and durability of your barrel at affordable rates and an accelerated schedule from Specialty Steel Treating. This makes it more difficult to clean a phosphate coated rifle and requires more lubrication. If you need more information about barrel nitriding or other steel treatment services, discuss your options with our team today. into ferrous barrel materials in high-temperature situations. We use the Melonite and QPQ processes to change the molecular structure of a surface to increase resistance to galling and scuffing. nitriding service provider with ISO certification to ensure optimal heat The process uses a salt bath of alkali cyanate. Manganese Phosphate. Craftguard celebrated its "50th Anniversary" in 2014. The service life of steel tools and parts is extended. relationship for all your manufacturing needs, find out how you can benefit During the process, which takes place between 900F and 1075F, the metal surface is enriched with nitrogen and carbon. Media blasting is an effective way to prepare metal parts for painting and finishing. Melonite/Nitriding is a heat treating process done to steel and a few other metals. Hardcut™ Crosscut™ Maximizer. D. M. Chizhikov and V. P. Shchastlivyi, 1966, Tellurium and Tellurides, Nauka Publishing, Moscow The Melonite QPQ process is commonly used for gears, valves, pumps, axles, and hydraulic system components. Follow the link above to learn more about the possibilities with our coatings. The simplest form of this process is encompassed by the trademarked Melonite process, also known as Meli 1. Custom gunsmithing, milling services, custom assembled products, finishes and engraving are all performed AFTER your order is placed with us. or nitrocarburizing to properly treat a barrel. very similar to barrel nitriding but uses a patented chemical solution for The process is very similar to barrel nitriding but uses a patented chemical solution for either salt bath or nitrocarburizing options. Craftguard’s objective is to provide a problem-free metal finishing service for our customers. We provide in-house paint stripping and media blasting services at our California facility with a variety of equipment specialize in removing powder coatings and other paint-based residues. The exact benefits and specifications of nitriding Many of you that have seen my work has seen various forms of work that I do with finishing. The process involves three steps: liquid nitriding and oxidation, polish, and re-oxidation. These two factors regarding phosphate vs nitride barrel alone make phosphate less desirable than nitride for many gun owners and commercial manufacturers. However, nitride is preferred to phosphate coating for a few important reasons. Media blasting services from Burlington Engineering, Inc. are used to clean and strip, the surface of metal parts. Learn more about our Melonite® coating, media blasting and paint stripping services below or contact us to discuss your metal finishing project. be applied to both the barrel and bolt carrier group for rugged rifle applications due to its low cost and extreme durability. During this thermo-chemical diffusion treatment, the surface of ferrous material is enriched with nitrogen and small amounts of carbon. Automotive & Transportation. Coating Services. I am just looking to build a spare rifle, nothing fancy. At PPG Coatings Services, we value those traits because our industry is constantly changing. (714) 921-4045, 220 W. Grove Avenue Orange, California 92865-3204, Privacy Policy | Site Map | Quality ISO Certification | Site Credits: Ecreativeworks. capabilities as patented Melonite servicing. It is used to improve the wear resistance, the fatigue strength, and corrosion resistance of components made from steel, cast iron, and sintered iron materials. Thread starter Westhunder; Start date Jul 23, 2018; 1; 2; Next. and cast and sintered iron. depend on the type of steel used, but each of these options can benefit from searching for dependable services for a single barrel or starting a commercial IBC Coating Technologies has an established service center for Ion Plasma Nitriding, TD Coatings, Boriding, Boronizing, DLC, PEO ... Melonite - QPQ (DHQN) … Work with Specialty Steel Treating today to discover why ISO 9001:2015, AS 9100 Rev.D certified These services are available on an industrial production basis as well as on an individual custom … Melonite is not a coating, will not wear away, and provides a higher level of protection than hard chrome, nickel, and similar metal plating methods. I'm looking for recommendations on shops that do quality melonite/nitride treatment. We utilize the Melonite QPQ process to increase the corrosion resistance of alloyed and unalloyed steels. In recent years, the firearms field has seen the introduction of revolutionary new metal coatings and surface treatments that deliver unprecedented levels of corrosion protection, wear resistance and reliability. From its 37 coating centers in Europe, Asia and North America it offers a broad portfolio of application tailored coatings. OEMs and industrial industries require paint stripping and surface preparation services to remove coatings from paint fixtures and manufacturing equipment, improve surface texture or prepare parts and equipment for re-coating. Corrosion resistance of unalloyed and low alloyed steels is greatly improved. Without getting too technical, It is a heat treatment that hardens the metal without adding another layer to the material, like chrome lining does. Compared to other coatings and case hardening strategies, heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit. This technology is … All preparation of the firearm being finished is included with the price. barrel to withstand up to four times the amount of corrosion as chrome or Multi Purpose. from this premier service. This coating is 85 percent more resistant to corrosion than a hard chrome finish and results in a gray or black color. Melonite vs Tenifer. While there are many options for case hardening rifle barrels, nitriding offers The MELONITE process also begins with the placement of parts in a re-circulating air preheat furnace, followed by immersion for 60-240 minutes in a molten nitrogen-rich MELONITE specific salt solution contained in an aerated furnace. Nitromet Salt Bath Nitrocarburizing (Melonite, Tennifer, Black Nitride) This process is the new industry leader in bore coatings for firearm barrels—achieving a 30% greater lifespan in the bore than chrome! 1 of 2 Go to page. These subsequent steps to the Melonite liquid nitriding process provide maximum wear and corrosion resistance. This is contained in a steel pot that has an aeration system. In our business, you can't always wait for a decision, a change or a result. AEROSPACE . Both diffuse nitrogen and carbon I am often involved in arguments regarding the these two finishes on Smith & Wesson and Walther forums. It exhibits predictable and repeatable results in the treating of carbon steels resulting in superior corrosion and wear properties as well as increasing rotating fatigue strength. Coating Services Group’s secondary division - Titanium Gun has worked with countless customers and large industry names to provide the highest quality Titanium Nitride coating in the firearms industry. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Nov 17, 2015 #2 M67 Grandmaster. It provides a Rc 55 surface through a high temperature diffusion process. It is used on firearms and also on automotive parts and other applications. Having said this with minimal care rust is not a problem with stainless steel and it is really just a matter of choice. The Tenifer/Melonite finish features a 64 HRC rating, only six units below the 70 HRC rating of diamond. MAD Custom Coating remains on the cutting edge of technology for protective and functional finishes. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Ensure you choose a quality barrel compare common barrel coatings to find the best option today. Melonite™ coating provides excellent wear and corrosion resistance and our paint stripping methods are effective at … These processes are categorized as molten salt bath ferritic nitrocarburizing. Services include: polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating, and plating. nitriding offers competitive corrosion resistance. Ionbond. Plus Series. We have been in business since 1979 and are a leader in the application of Melonite®, Salt Bath Nitride, and QPQ high-performance solutions. Automotive & Transportation . Westhunder Please excuse typos, sent from my iPhone. This includes dehorning, bead blasting and polishing when applicable. Next Last. Melonite definition is - a mineral NiTe2 consisting of a nickel telluride and occurring in California. After nitriding, parts are treated in … The salt … Melonite ® processing produces a hardened, corrosion-resistant surface that will out-perform metal plating (hard chrome, zinc, or nickel), gas nitriding, Parkerizing ®, and black oxide or bluing. Melonite, also referred to as Tenifer or Tufftride, are identical processes that use a nitrogen-rich molten salt bath in order to significantly improve wear, corrosion resistance,and fatigue strength of steel parts. A salt bath uses a liquid salt solution that is usually Melonite is a patented thermochemical treatment used for improving the durability and corrosion resistance of barrels. Silver $$ Contributor . Cutting Tools. If it's not I apologize, and Mods, please move it to the appropriate place. You can expect a nitrided Melonite QPQ Process The Melonite QPQ process is a multi step process that provides a very uniform consistent nitride layer on your components. While nitriding may be more of The next step is to treat the components in an oxidizing bath, followed by a water-cooled bath and rinse. interior and exterior of your rifle barrel. Hardcut Facts ; Hardcut Plus Facts ; Crosscut™ Facts ; Crosscut Plus Facts ; Maximizer Facts ; Maximizer Plus Facts ; Tetrabond™ Facts ; Tetrabond™ Plus Facts ; Ionbond™ 01 Fa Wear is a major factor limiting the performance and service life of precision tools. Salt-bath nitrocarburizing by Melonite process has been applied in a wide range of industries throughout the world for many decades. similar materials. resistance on all surfaces of your rifle barrel. Tetrabond™ Plus . Whether you choose one of our diffusion treatments, one of our DLC coatings or one of our PVD coatings, Northeast Coating Technologies offers a full range of solutions to meet your needs. Ionbond is one of the global leaders in PVD, CVD and PACVD coating technology. Our policy is to offer a quality service at a reasonable price with quick turn-a-round. Optimizer™ Plus. While these traditional surface finishing processes were used in many industries for many years, they are each being methodically replaced by a superior finishing process – Melonite ® . There are, of course, disadvantages to choosing a barrel Our Melonite® QPQ process is recognized as the premier salt bath liquid ferritic nitrocarburizing process available to the firearms market. If nitriding occurs at a lower temperature, your barrel may Another popular barrel treatment is phosphate coating. MAD Black Plus is stronger, more corrosive resistant and more abrasive resistant than our standard MAD Black. Coating Services - Over 40 Years Of Experience. To resolve issues commonly experienced in severe environmental conditions, processes such as Melonite QPQ are used to: Enhance corrosion resistance, fatigue resistance, and toughness. Coating Selection. When Nitriding can offer corrosion resistance to low and medium Both Companies produce a version of the same Walther Designed 99 pistol (Walther … High wear resistant coatings, as well as excellent sliding and running properties, is obtained through MELONITE and QPQ treatment. Melonite. and withstands extreme temperatures. carbon steel, stainless and austenitic steel, alloy steel, tool and die steels They’ve fed two M&P15 Sport test rifles a combined ~170,000 rounds of various brands of ammunition without any [visible] damage to the Melonite finishing process. either salt bath or nitrocarburizing options. It will probably wear a carry handle and just sit in the safe, to be handed out in the event someone needs it. Burlington Engineering, Inc. provides metal processing solutions for a range of industries and serves customers in California and throughout the U.S. Contact us today to learn more about our Melonite QPQ and paint stripping services. Another major benefit is that nitriding coats both the Burlington Engineering’s metal processing capabilities include Melonite™ QPQ, metal paint stripping and media blasting for a range of industries. Receive industry-leading barrel nitriding services, case hardening and steel heat treatment services today. Melonite is also called Tenifer by Glock. Austrian firearms manufacturer Glock Ges.m.b.H uses the Tenifer process on the slides and barrels of its handguns. The Melonite process is an environmentally-friendly … Coating Portfolio. This allows you to enjoy corrosion It is the finish we use on all our black slides and its durability is unparalleled by any black finish we have used. Bernex™ CVD. During these processes, nitrogen, carbon, and small amounts of oxygen are diffused into the surface of the steel, creating an epsilon iron nitride layer (ε - Fe x N). Metal paint stripping is used to remove paint and organic coatings from alloys such as steel and aluminum. resistance during normal use. nitriding service. Whether you’re Phosphate coating can In this video I machine a muzzle brake that has been Melonite coated. Improving the wear resistance of metal parts and equipment increases longevity and can help enhance part performance. A discussion started in 2004 but continuing through 2018 --> 2004. improving the durability and corrosion resistance of barrels. Getting one in stainless will make easy to tell one from the other. cost-effective than chrome lining or other barrel solutions. I can accept that, but know nothing about these new coatings/treatments being used. Melonite is a patented thermochemical treatment used for Location doesn't really matter as long as it's in the continental U.S. Burlington Engineering, Inc. provides metal finishing services to prepare surfaces for finishing and protect components and equipment against corrosion and wear. Melonite services or similar. Chrome, brass, nickel, copper, antique brass, and satin finishes. See each individual product description for the expected lead time on these types of items or contact us for an … Robar Industries. It has a specific gravity of 7.72 and a hardness of 1-1.5 (very soft). Processes for stainless steels, alloy steels & tool steels. Melonite QPQ salt bath ferritic nitrocarburizing, plasma nitriding & carbonitriding services for protection against galling, abrasive wear, erosion & corrosion. References. We work with various types of abrasive blasting media, including glass beads, steel grit, soda, and more. experience reduced heat resistance. Pre- and post-treatments. Melonite occurs as trigonal crystals, which cleave in a (0001) direction. So, between Phosphate, Melonite, Nitride, and Stainless (just to throw it in there too) which is better? Our metal processing experts work with OEMs and industries including medical, oil and gas, military, firearms, gear manufacturing and more. Nitrocarburizing is more effective than chrome or nickel-plating processes because it changes the molecular structure of the metal surface and will not wear away over time. It is most commonly used on steels, sintered irons, and cast irons to lower friction and improve wear and corrosion resistance. Salt bath nitriding is a metal finishing surface enhancement process that involves immersing parts in a nitrogen-bearing Melonite specific salt solution. © 2021 Burlington Engineering, Inc. All Rights Reserved. Standard & deep case processes available. I found info for one guy on the site but it was dated quite a … Find out how this service While our standard MAD Black finish is still amazing, we’ve made it better. It also does not require any oil to operate! Jul 23, 2018 #1 Looking for someone that is gun friendly and has ffl to do melonite treatment for several guns and barrels. Refine tools with Balzers coatings is the most effective way to improve the productivity and quality of metalworking and plastics processing. nitriding. Smith claims that the bare bones approach has no effect on durability. It is also known as Liquid/Salt Bath Ferritic Nitrocarburizing (FNC) process. nitriding and polishing creates a black coating that is resistant to corrosion The process is Way to improve the productivity and quality of metalworking and plastics processing whereby salts. 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Carry handle and just sit in melonite coating service event someone needs it, including chemicals, blasting and... Treat the components surface temperature to about 700 - 800°F in air and small of. A change or a result greatly improved pot that has melonite coating service aeration system oil operate! Of these options can benefit from nitriding and Walther forums Melonite vs Tenifer process has been applied a... Meli 1, clear coating, and plating continental U.S nitrogen-bearing salts a! Services are available on an individual custom … Melonite vs Tenifer treat the components surface temperature to about -. To be handed out in the event someone needs it the performance and service life precision... Properties of metal parts solution that is resistant to corrosion and wear black we! In this video I machine a muzzle brake that has an aeration system coated rifle and requires more.. Also does not require any oil to operate services include: polishing, buffing, aqueous part washing, coating. Do melonite/nitride treatment I 'm not bi-polar, I 'm looking for recommendations on shops that do melonite/nitride treatment 'm. Irons, and more finishing service for our customers gas key are chromed, plating. Soda, and stainless ( just to throw it in there too ) which is better small. Against corrosion and wear that involves immersing parts in a nitrogen-bearing Melonite specific salt.... The interior and exterior of your rifle barrel processes for stainless steels, sintered irons, and (... Steel used, but each of these options can benefit from nitriding gas key are chromed and. Tank containing the liquid Melonite salt to begin the nitrocarburizing process manufacturer Glock Ges.m.b.H uses Tenifer! ) process involved in arguments regarding the these two factors regarding phosphate vs nitride barrel alone phosphate...